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Miniature Force Sensor Cable for High-Precision Applications——Why Miniature Force Sensor Cables Are Increasingly Important
Mar 25,2026
Miniaturization Trend in Force Sensors
Miniaturization has become a key development direction in force sensor technology. The goal is to significantly reduce size while maintaining or improving performance such as sensitivity, accuracy, and stability.
Driven by both technological advancements and application demands, many manufacturers have already introduced millimeter-scale force sensors, which are widely used in:
- Medical surgical devices
- Robotic fingertips
- Consumer electronics
As the critical connection to these “sensor endpoints,” cables are facing increasing challenges in terms of size, flexibility, and reliability.
Cable Solution for Miniature Force Sensors
In response to these challenges, we provide specialized cable solutions for miniature force sensor applications, optimized for compact structures and demanding environments.
Key Features
1. Compact Outer Diameter
Minimum outer diameter: Ø1.2 mm (unshielded); Ø1.6 / Ø1.9 mm (shielded)
Suitable for highly integrated and space-constrained designs.
2. Suitable for Multi-Axis Force Sensors
Up to 14 cores, Ø2.0 mm cable structure. Applicable for miniature multi-axis force sensors, including complex sensing systems
3. High Temperature Resistance
Jacket materials: silicone or fluoropolymer (e.g., FEP)
Withstands temperatures up to 250°C.
4. High Tensile Strength
Due to the small cable diameter (typically 1.2 mm to 2.9 mm), tensile strength becomes a critical parameter.
The cable is designed to provide sufficient tensile strength to ensure:
- Smooth installation
- Reliable long-term operation
5. Chemical Resistance
Force sensors are increasingly used in environments where exposure to various substances is unavoidable, such as:
- Medical environments (e.g., alcohol, disinfectants)
- Industrial automation (e.g., lubricants, oils)
The cable is designed to withstand a wide range of chemicals and solvents.
6. Excellent Flexibility and Bending Performance
Force sensors are often installed in dynamic applications, making flexibility a key requirement.
This cable is designed for high-flex applications and can withstand up to: 20 million drag chain cycles. Ensuring long service life and stable performance.
Customization Available
We provide customized cable solutions based on specific application needs, including:
- Outer diameter adjustment
- Core configuration
- Shielding design
- Jacket material selection
Contact Us
If you are looking for a reliable cable solution for miniature force sensor applications, feel free to contact us for more information or sample requests.
Our engineering team is ready to support your project with tailored solutions.
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Contact Us
E-mail :
info@aucwire.com
Phone：
+86 18218039878
Address：
Room 2507, Building 8, No. 1 Changqing South Road, Chang'an Town, Dongguan, Guangdong Province
Alliance United Cable
Add:Room 2507, Building 8, No. 1 Changqing South Road, Chang'an Town, Dongguan, Guangdong Province
